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HLF Packaging

Custom Mailer Box

Custom Mailer Box

Custom corrugated mailer boxes for ecommerce shipments, subscription boxes, promotional kits, and branded delivery packaging.

Factory-reviewed pricing depends on dimensions, material, quantity, printing, finishing, sample requirements, destination, and shipping terms. Most packaging projects start from approximately 1,000 pieces; complex paper products are reviewed case by case.

Request factory quote

For B2B production projects, upload size, usage, quantity, artwork, dieline, or reference files for factory review. Final pricing is confirmed by size, material, quantity, print, finish, and shipping terms.

View full details

Custom mailer boxes

Corrugated mailer boxes reviewed for your product and production run

Share the packed product, dimensions, quantity, destination, artwork, and reference files. HLF reviews the box structure, 3-layer corrugated board, print requirements, sample plan, and production quote.

Production focus
B2B runs from 1,000 pieces
Sampling
Physical sample before mass production
Quotation
Factory reviewed, not instant pricing
Request a factory quote
Open custom corrugated mailer box showing its structure
01

Structure and material

Online RFQs cover 3-layer corrugated board with factory-reviewed paper and flute selection.

02

Printing and finishing

Offset-printed artwork, brand colors, and finishing are reviewed against quantity and board structure.

03

Sample-first production

After the quotation and sample payment, a physical sample is produced and shipped for approval before mass production.

Typical applications

Designed around the product, not a fixed online template

  • Ecommerce shipping kits
  • Subscription and welcome kits
  • Retail and promotional sets

Factory-reviewed workflow

From project brief to approved production

  1. Send the briefProduct, use, dimensions, quantity, destination, artwork, and references.
  2. Review and recommendHLF checks feasibility and recommends structure, material, print, and finishing.
  3. Quote and sampleConfirm the written quote, pay for the sample, and receive the physical sample.
  4. Approve and produceApprove the sample, complete the production payment, and begin the full run.
Offset printing equipment on the HLF factory floor

Real production equipment

Factory review backed by offset printing capability

Share the files you already have, or start with a product and use case. The factory reviews the project before it becomes a sample or production order.

Common questions

Before you request a quote

What information is needed for a mailer box quote?

Send the product size, desired inside or outside box dimensions, target quantity, destination, artwork status, and any reference packaging. Photos or a physical sample description are useful when the structure is not yet decided.

Can HLF recommend the box structure?

Yes. If you do not have a dieline, describe what the box must hold and how it will be used. The factory can recommend a practical structure before sampling.

Do you support heavy-duty shipping cartons?

The current online mailer box RFQ covers 3-layer corrugated board. Projects requiring 5-layer or 7-layer heavy-duty cartons need a separate feasibility review.

Factory reviewed RFQ

Send project files for quotation and sample planning

This product page is a solution reference. For production pricing, send dimensions, use case, target quantity, material, finishing, artwork, dieline, or sample photos for factory review.

Project brief Factory review Sample deposit
B2B quote anchor Reviewed pricing

Final quote depends on size, material, quantity, print, finish, and shipping terms after factory review.

01 Send size and use case

Tell us what the packaging is for, target quantity, destination, and product dimensions.

02 Upload files or references

Attach artwork, logo, dieline, sample photos, product photos, drawings, or specification documents.

03 Receive quote path

HLF recommends a structure or confirms your files, then prepares quote, sample plan, and deposit order.

Request Quote Email files

Online mailer box RFQs currently cover 3-layer corrugated board. Heavy-duty 5-layer or 7-layer shipping cartons require a separate factory review.